6000MM Roll and Shaft Induction Quenching Tool with 600KW Digital Induction Heating Machine for Hardening And Quenching
Characteristic:
1. Digital Induction Heating Machine with Induction Hardening Tool together to quench/Hardening the Gear, Shaft, Bushes, Roll and pipe. Control the hardening quality and improve hardening efficiency.
2. Movements using Servo motor driver, positioning is controlled by the digital input , accurate up to 0.05% , speed adjustment large range . The machine movements using precision linear screw, smooth transmission. Dominant column semicircular rail structure, no rust , no deformation , to ensure the machine durability .
3. This equipment uses the digital signal processing (DSP) digital real-time high-speed signal processor and DDS (Direct Digital Synthesizer) direct digital frequency synthesizer. Infieneon IGBT type.
4. Imported integrated circuit and power module are used to realize automatic frequency tracking. It has the characteristics of small size, light weight, high efficiency, energy saving, simple installation, high reliability and not easy to damage.
5. Visual digital display of voltage, current, frequency, power, heating time, and heating temperature,etc.
6. Can Predictable power, that is the power can be set before heating is turned on, with high accuracy. This function is not available for other similar products in the market.
6. Hardware isolation interface:It can be compatible with the existing PLC on the market, and is conducive to the functional transformation of the existing PLC system and the further expansion of the automation system.
7. Remote communication interface:
8. Reasonable layout of the internal components of the equipment, the main control circuit board is centralized on the weak side to avoid the interference of the strong current to the control circuit and improve the control accuracy.
9. Induction Heating Machine have remote control function and adopt digital circuit control, power regulation can be adjusted from 0% to 100% resolution.
10.Shaft, rolls' Multi-section Hardening, one section hardening. Gear quenching, inner quenching,Outer are ok, application is range, and convenient for your all workpiece .
11. Have Memory storage function, Can save 5 group quenching data in the PLC system, you can set the heating power, time, quenching time and so on, and save the data for each workpiece, for example you named is 1, 2 ,3....5, later if you do same workpiece, then you can find the data 1 or 2 or....5, then easy to operate same workpiece quenching, save a lot of time.
Technical Parameters:
| Model | DSP-600KW |
| work power | 380V /415V440V/ 480V AC *3phase 50HZ-60HZ |
| input current | 900A |
| Fluctuating output power | 600KW |
| Working Diamater | Gear:1-1500mm, Shaft:1-700MM |
| fluctuating frequency | 10-40KHZ |
| the flow rate of cooling water | 0.15-0.3Mpa |
| water temperature protection point | 40C |
| Product size | Main :1250*900*2040MM |
| Transformer :800x600x700MM |
| Net weight | Main : 320KGS |
| Transformer: 185KGS |
| Workpiece Clamp Length | 0-6000 mm |
| Slider maximum stroke | 0-6200 mm |
| Working Diameter | 1-1150mm |
| The max tactical diameter | 100MM |
| The max weight | 2000 Kg |
| Water Tank Height | 1000MM |
| UP and Down Speed | 0-200mm/s |
| Rotation speed( sleepless variable speed) | 0-100 r/min |
| Up and Down Accuracy | 0.05% |
| Rotation Accuracy | 0.05% |
| UP and down way | Workpiece Movement |
| Up and down Guide Rail | Linear precision guide |
| Up and down Lead Screw | Ball Screw |
| Top tip Clamp | counterweight |
| Top tip Guide Rail | Support Framework |
| Top Tip Lead Screw | Double axis guide rail |
| Rotate Device | Synchronous belt |
| Counterweight direct | Optical axis |
| Counterweight suspension | Chain |
| Up and down Motor | Servo Motor |
| Top Tip motor | Adjustable-speed motor |
| Rotate Motor | Stepping motor or Servo Motor |
| Water pump | S.S Water Pump |
| Spray Water Value | yes |
| The Quenching machine line structure | Vertical |
| Human-Computer interface | Touch Screen |
| Control System | PLC |
Application:
1. Quench for various hardware and tools, such as plier, wrench, hammer, ax, screwing tools and shear(orchard shear).
2. Quench for various automobile and motorcycle fittings, such as crankshaft, connecting rod, piston pin,
chain wheel, aluminum wheel, valve, rock arm shaft, semi drive shaft, small shaft and fork.
3. Various electric tools, such as gear and axes.
4. Quench for machine tools, such as lathe deck and guide rail.
5. Quench for various hardware metal parts and machined parts, such as shaft, gear (chain wheel), cam,
chuck and clamp etc.
6. Quench for hardware molds, such as small-size mold, mold accessory and inner hole of mold.
Advantage:
1. CE certificated, more than 22 years experiences, high quality control and good performances.
2. Infineon IGBT type,Can save 20-30% electricity compare SCR parallel type
3.Series Resonance IGBT type machine, will not interference other equipment working, No need special input transformer to working this machine. Will not pollute electricity Net.
4.Digital type machine, frequency, power, current can shows in the touch screen, easy to control the machine and see the working efficiency.
5.Water Pressure and water Temperature Meter in the machine.
6.Adjustable Transformer, more options for you to connect different induction coils. Will be large using for different workpiece.
After-sale service:
1. Warranty time: Within 18 months from the date of delivering, 12months from date of receiving.
2. Within warranty all parts are free for customer, any fault caused by non-artificial reason, any quality problems such as design, manufacture, or procedure occurs, We shall provide replacement parts after detecting the faults.
3. If any big quality problems occurs out of the guarantee period, we will send maintenance
technician to provide visiting service after checking with the customer and charge for a favorable price.
5. We will provide a lifetime cost price to the buyer with the materials and spare parts used in system operation, equipment maintenance.
6. The above mentioned are only basic aftersale service requirements,we will make more promises related to quality assurance and operation guarantee.
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6000MM Roll Induction Hardening Machine 600KW Digital Induction Quenching Machine Images
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